he benefits are the operator is only registering one web at a time while the Servo 3000 performs the complex task.
Set-up waste and running waste are low while press speeds are high. Even though the top layer is pre-printed, the total press time may be lower due to increased press speeds. Even greater efficiencies are realized when considering reduced material waste.

The steps in making multi-layer labels using the Servo 3000 are simple and efficient. The top layer is printed first. The press speed is only limited by drying since there is no diecutting or matrix stripping in this step. The top layer may even be printed on another press.

Make ready the base layer. Put the top layer roll on a lamination tower and web it through the Servo 3000. The two layers can be put together by using a clear laminate or by printing adhesive on the base layer. The nip point where the two webs come together can be a mid-feed nip, or a die station may be used.

Use the Servo 3000 to adjust the top layer to be in register to the base layer. Once set the Servo 3000 will automatically hold that position. Diecut and stripe as normal; it’s just that easy.

Another factor when comparing these processes is that the traditional process requires additional equipment to accommodate the second web. The extra equipment is only used when making multi-layer labels. The Servo 3000 can be used on every job to improve press register and lower material waste, but that is the subject for the next newsletter.
 
 
 
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